Wuxi Yu'an Technology Co.,Ltd
Wuxi Yu'an Technology Co.,Ltd
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SS304 Laboratory Planetary Mixer Vacuum Double Planetary Mixer Machine
Working Principle of a Double Planetary Vacuum Mixer:
1. Double Planetary Mixing Action:
The mixer features two blades that rotate on their own axes while simultaneously orbiting around the center of the mixing vessel in opposite directions.
This double planetary mixing action creates a thorough and intensive mixing process, ensuring that all materials are uniformly blended and dispersed throughout the mixture.
2. Vacuum Operation:
The Double Planetary Vacuum Mixer is equipped with a vacuum system that allows the mixing process to take place under reduced pressure conditions.
Operating under vacuum helps in removing air bubbles, gases, and minimizing oxidation within the mixture, leading to improved product quality and stability.
3. High Shear Mixing:
The mixer provides high shear mixing capabilities, enabling the dispersion of ingredients, reduction of particle sizes, and efficient homogenization of the mixture.
The high shear forces generated during mixing contribute to achieving a uniform and consistent product texture.
4. Material Handling:
The mixer is capable of handling a wide range of materials, including liquids, pastes, creams, powders, and semi-solid substances commonly used in industries such as cosmetics, pharmaceuticals, food, and chemicals.
5. Customizable Mixing Parameters:
Operators can adjust various mixing parameters such as mixing speed, mixing time, vacuum level, and direction of rotation to tailor the mixing process according to specific formulation requirements.
6. Versatility and Scalability:
The Double Planetary Vacuum Mixer is available in different sizes to accommodate various batch sizes, from laboratory-scale experiments to large-scale industrial production.
Its versatility allows for the mixing of different viscosities and compositions, making it suitable for a wide range of applications.
7. Temperature Control:
Some models of Double Planetary Vacuum Mixers may include temperature control features to regulate and maintain the desired temperature during the mixing process.
Precise temperature control is essential for heat-sensitive materials to ensure product stability and quality.
Double Planetary Vacuum Mixer Configuration
I, (Scope of application: materials with viscosity ≤ 700,000 cP. s)
| 1. Basic technical parameters: | |
| 1-1 Product name and specification model | A. Product name: Double planetary vacuum mixer; b. Specification and model: JBJ60L-ZK-2/250 |
| 1-2 Basic Structure | A. Electric/hydraulic cantilever lifting structure; |
| 1-3 barrel body (stirring barrel) | |
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A. Liner material: SUS304. b. The inner liner wall is mirror polished after turning to ensure good roundness. c, the upper flange plane of the stirring barrel and the upper barrel body are sealed through a sealing ring. d. Install 4 rollers and a handle. |
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| 1-4 Upper barrel body (kettle cover) |
A. Material: SUS304. b. 1 feeding hopper, which can be opened and closed quickly; 1 spotlight; With 2 small windows (1 spotlight port and 1 observation hole), 1 vacuum pressure gauge, and other necessary connectors (vacuum/vent/spare). |
| 1-5 Mixing Principle | The double stirring paddles do rotation and revolution motion, resulting in strong low-gap kneading interference and up-down/left-right circulation motion, ensuring no dead angles and efficient and uniform mixing of materials. |
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1-6-1 revolution/stirring motor and Frequency converter, reducer |
A. With a variable frequency governor matching the motor power. d. Supporting reducer |
| 1-6-2 Planetary revolution speed | Speed: 0 ~ 40 rpm, Adjustable. |
| 1-7-1 Stirring shaft/stirring slurry speed | Speed: 0 ~ 60 rpm, Adjustable. |
| 1-7-2 Stirring slurry |
A. Material: SUS304; b. Quantity: two (groups); c. The distance between the mixing slurry and the wall of the mixing barrel is about 3-6MM. |
| 1-7-3 Selection of stirring slurry form | Anti-climbing paddle spiral type (can be customized) |
| 1-8 Lifting (beam, transmission parts, upper barrel, planetary parts) |
A. Electric lifting. , for lifting and lowering. Positioning device. Positioning is safe and reliable. b. Equipped with a hydraulic oil station, there is no oil leakage and low noise. c. Lifting height: (as required by the machine). |
| 1-9 Positioning System |
A, with positioning and adjusting device and locking device, which can accurately position the stirring barrel and the upper barrel body; And prevent rotation. b. The convex positioning stop of the lower flange of the upper barrel body is accurately matched with the mixing barrel. Ensure that the position of the mixing barrel is reasonable and the positioning is accurate. |
| 1-10 Power distribution cabinet | The vacuum device, frequency conversion speed regulation, spotlight, lifting, emergency stop and other functions in operation of the equipment are all displayed and operated on the power distribution cabinet. |
| 1-11 Safe Operation | A. Relying on the frequency converter and limit travel switch, through a specially designed control route, it is ensured that (beam, transmission parts, upper barrel, planetary parts) will automatically stop after rising to the specified position. |
| b. During the rising process of the upper barrel, the stirring part of the equipment cannot start running. Similarly, when the machine is running the mixture, the upper barrel body cannot be raised and the mixing barrel cannot be opened. | |
| c. Use circuit design such as proximity switch to ensure that the planetary working parts cannot rise under vacuum. | |
| d. The guide rod is provided with an automatic lowering bolt of the oil-proof cylinder. | |